Replica Harley Davidson Evolution Engine by Brent – My Windsor Project Contest Entry

(This project was submitted by Brent on May 2nd , 2014)
I would like to submit my plywood project in the woodworking category.

 The plywood (3/4” Baltic birch) was purchased from your Coquitlam store as recommended by your employee Jordan.

 My project was used for my audition in HGTV’s Canada’s Handyman Challenge (Season 3) which I ultimately won.  The criteria for the audition was to make a project (of our choice) from one sheet of ¾” plywood, miscellaneous hardware was allowed.

The project is a full scale replica Harley Davidson Evolution engine.  It is accurate within millimeters of an actual engine and includes a working crankshaft, rod, and piston.  The piston includes rings that were removed from my motorcycle engine (after a recent rebuild) validating the accuracy of this build.  I would like to point out I am a HD Mechanic by trade and not a carpenter, there was a great deal of learning in this project.  The completed project consumed all but 2 square feet shown in the foreground of the photos.  I did not have the engine finished for the audition, I completed it after the competition was over.  I have invested just over 200 hours building this project.

 Regards

 Brent

Finished-EVO-engine-RH-side-700
Above: Finished EVO Engine Right Hand Side

Finished-EVO-engine-LH-side-700
Above: Finished EVO Engine Left Hand Side

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Above: Ignition cover

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Above: Finished EVO Engine Piston Cut Away

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